Why do we need to pay attention to the PCB Dispensing Machine Maintenance ？
2025-08-29
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The daily work of the dispenser maintenance has a great influence on the service life of the dispenser and the smoothness of the normal use process. The following are the daily maintenance steps of the PCB Dispenser:
Replace the rubber type and clean the pipeline. At this point, first close the feed valve, open the discharge valve, and discharge the remaining rubber from the rubber barrel, close the discharge valve, open the feed valve, pour the cleaning solvent into the glue storage tank, activate the body, and press the solvent according to the normal operation mode. Rinse out.
If the air intake is not normal and water vapor is found, please check the water in the pressure regulating filter or check whether the air pressure source is different. Before using the glue in large quantities, please use a small amount of trials to master the use of the product to avoid mistakes. When the test is no problem, use a double-drop glue machine or a two-liquid glue machine for mass production; The vacuum system vacuums and defoams the glue to eliminate air bubbles generated during the stirring process, or is allowed to stand for 10-20 minutes before use, so that the bubbles generated during mixing are eliminated in time, and the amount of glue mixed together is more.
Please clean the machine part regularly to increase the service life. The more the amount of glue mixed together, the faster the reaction will be, and the faster the curing speed will be. Therefore, it is necessary to properly mix the glue according to the actual production situation, otherwise the glue will be wasted. Eliminate accidents and increase production efficiency. Today's liquid control technology and dispensing equipment are widely used in various production areas in modern industry.
When the machine is deactivated for a long time, the power should be unplugged, which will not only prolong the life of the machine but also save a lot of electricity. With the ever-changing industrial development needs, liquid control technology and dispensing equipment are also constantly evolving to ultra-high precision control and diversification and specialization.
Note: After each use, clean it well. Wipe it all the time. Rub it with alcohol. It is best to apply oil or butter to the parts that are often moving. Keep it lubricated. If it is not necessary to burn the glue for a long time. Otherwise, it will be solidified in the LED dispenser, and it will be cleaned up, which is very troublesome.
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How to separate the PCB panel board- Use PCB Router Depaneling Machine
2025-08-29
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If you need to separate a PCB panel board using a PCB router depaneling machine, here's a general step-by-step guide:
Preparation:
Ensure that you have the necessary safety equipment, such as safety glasses and gloves.
Familiarize yourself with the specific model and operation manual of the PCB router depaneling machine you're using.
Set up the machine:
Position the machine on a stable surface with sufficient space for maneuvering.
Connect the machine to a power source and ensure it is properly grounded.
Install and secure the appropriate cutting tool (router bit) on the machine's spindle, following the manufacturer's instructions.
Prepare the PCB panel:
Inspect the PCB panel to identify the separation lines or scoring lines (usually indicated by V-grooves or slots).
Ensure that any components or parts on the panel that could interfere with the cutting process are removed or protected.
Load the PCB panel onto the machine:
Place the PCB panel onto the machine's work surface, aligning it with the cutting tool.
Secure the panel in place using clamps or other mechanisms provided by the machine, ensuring it is held firmly and securely.
Set up the cutting parameters:
Consult the machine's operation manual to determine the appropriate cutting speed, depth, and other parameters based on the material and thickness of the PCB panel.
Adjust the machine's settings accordingly, following the manufacturer's instructions.
Start the cutting process:
Power on the machine and ensure that it is in the appropriate mode for cutting.
Activate the machine's cutting mechanism to begin the separation process.
Guide the machine along the separation lines, allowing the cutting tool to remove the excess material and separate the PCBs.
Monitor the cutting process:
Keep a close eye on the cutting progress to ensure that the separation is occurring correctly and without any issues.
Make any necessary adjustments to the machine's settings or the positioning of the PCB panel if required.
Complete the separation:
Continue guiding the machine along the separation lines until the entire PCB panel is divided into individual PCBs.
Once the separation process is complete, power off the machine and wait for the cutting tool to come to a complete stop before removing the separated PCBs.
Inspection and cleaning:
Inspect the separated PCBs to ensure that the separation is clean and free from any damage.
Remove any excess debris or dust from the PCBs and the machine's work area.
It's important to note that the specific steps and procedures may vary depending on the model and manufacturer of the PCB router depaneling machine you are using. Always refer to the machine's operation manual and follow the manufacturer's guidelines for safe and proper operation.
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How to save labor，money, and more efficiency-Use PCB Depaneling Machin
2025-08-29
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Using a PCB depaneling machine can help save labor, reduce costs, and improve efficiency in the process of separating PCBs from panels. Here are some tips to achieve these benefits:
Increase throughput:
Use a high-speed PCB depaneling machine that can process multiple panels simultaneously or has a fast cutting speed.
Optimize the cutting parameters to achieve the maximum speed while maintaining quality and accuracy.
Minimize downtime by efficiently loading and unloading panels and ensuring smooth operation of the machine.
Minimize material waste:
Carefully plan the layout of the PCB panels to optimize material utilization and reduce waste.
Consider using a PCB design software that can intelligently arrange PCBs on a panel, minimizing the overall material required.
Improve accuracy and quality:
Select a high-precision PCB depaneling machine that can accurately follow the separation lines and minimize the risk of damaging PCBs.
Regularly calibrate and maintain the machine to ensure it operates at its best accuracy.
Implement quality control measures to detect and minimize defects during the separation process.
Reduce labor:
Automate the loading and unloading process by integrating the PCB depaneling machine with a conveyor or robotic system.
Train operators on efficient machine operation and provide clear work instructions.
Assign operators to other value-added tasks while the machine is running, maximizing their productivity.
Enhance safety:
Ensure that operators receive proper training on machine operation and safety protocols.
Implement safety features on the PCB depaneling machine, such as emergency stop buttons and safety barriers.
Regularly inspect and maintain the machine to address any safety concerns promptly.
Optimize maintenance:
Follow the manufacturer's maintenance schedule and guidelines to keep the machine in optimal condition.
Keep spare parts on hand to minimize downtime in case of component failure.
Implement preventive maintenance practices to identify and address issues before they cause major disruptions.
Streamline workflow:
Analyze the entire PCB production process and identify areas where the PCB depaneling machine can be integrated more efficiently.
Coordinate with upstream and downstream processes to ensure smooth material flow and minimize bottlenecks.
Implement lean manufacturing principles to eliminate waste and optimize the overall workflow.
By implementing these strategies, you can maximize the benefits of using a PCB depaneling machine, saving labor, reducing costs, and improving overall efficiency in your PCB production process.
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